Start a Car Restoration Business

Project Economics Worksheet

Companion to the lessons "Valuing and scoping the build" and "Estimating and pricing the work."

Car / year / trim: Date: Condition grade you can deliver:

1. Scope ladder reference

Scope levelLabor reality (verified bands)
Driver quality (safe, reliable, presentable)800-1,500 hrs for a full restoration at this grade
Structural restoration (panels, floors, paint addressed)Between driver and frame-off, priced phase by phase
Frame-off (body off the frame, both rebuilt)2,000-3,000 hrs; full builds land $40,000-120,000
Restomod (original look, modern running gear)Hours similar to frame-off; parts costs higher, different buyer

2. The scoping math (napkin, run repeatedly until the answer is boring)

LineEstimateActual (post-project calibration)
Finished value at the grade you can deliver (valuation tools, auction results, marketplaces)
Purchase price-$ -$ 
Parts and materials at real quotes, shipping included (~25% markup when you source and stand behind them)-$ -$ 
Subcontracted lines: paint, machine work, upholstery (quoted by the shops that will do them)-$ -$ 
Your hours: hrs x $/hr-$ -$ 
Contingency at 10-20% (teardown will find something)-$ -$ 
Headroom (pays you, or it does not exist)

Hours estimated: Hours actual: Track actual against estimate on every job, forever; within five projects your gut and your spreadsheet start agreeing.

3. Rate setting

4. Phase estimate format

PhaseNot-to-exceedGate: checkpoint before next phase
1. Teardown and assessmentPhoto record, findings list, revised numbers for every remaining phase
2. Bodywork 
3. Paint 
4. Mechanical 
5. Final assembly 

Never present a single total for a multi-phase restoration. Contingency visible, hours stated, delivered in writing and walked through in person or on a call.

5. The fork decision

☐ Client workScope fits a funded client and a price you can hit; pays in milestones through the project.
☐ Buy-improve-sellHeadroom after all costs is real profit and you accept the wait; pays once at the end. Dealer ceiling: 4-5 sales/yr in most states (TX 4, WA 4, SC 5; GA intent-based); resale purchases can still owe sales tax (6.25% in TX).
☐ Walk awayRust hides in structure, title is wrong, parts unobtainable, or cost swallows the headroom. The walk-away was free.

Written acknowledgment when total cost will exceed resale value (a love project, not an investment): signed before work begins.